CLUB CAR GE: IC3645SH4D222C1, 222C2, 222C5, 272C1, 272C2, 272C5, 352C2, 352C5, 503C2R1, 503C2R2, 503C5R1, 503C5R2
This sheet is provided to aid in the installation of your remanufactured General Electric controller. Upon installation, you may encounter problems that may, or may not, be due to a faulty controller. The following steps must be taken to help diagnose a possible cart fault or faulty controller. An analog or digital volt ohm meter (VOM) will be needed to perform these checks.
CHECK MOTOR WINDINGS: ? Set your VOM to RESISTANCE (O). ? With your motor disconnected, measure A1 to A2. This must measure BETWEEN .3O and 1O. ? With your motor disconnected, measure F1 to F2. This must measure BETWEEN 1O and 2O. ? With your motor disconnected, measure A1 to F1. This must measure OPEN. ? With your motor disconnected, measure F1 to motor case. This must measure greater than 5MO. CHECK MAIN SOLENOID: ? Disconnect all wires from the main solenoid. ? Set your VOM to RESISTANCE (O). ? Measure the solenoid coil. This must measure NO LESS than 180O. ? Connect VOM leads to the main solenoid lugs. ? Attach jumpers from main battery positive and negative to the coil (small terminals). ? Meter must jump from infinity to LESS THAN .3O. ? Remove jumpers and reconnect solenoid wiring from the harness. (If suppression diode is present, The non-banded side must go to the blue/white wire – from pin 11 from controller.) CHECK THE CART WIRE HARNESS: ? Check the connectors on the wire harness for corrosion, loose, broken, burnt or missing pins. ? Repair or replace pins as necessary. STEPS TO PERFORM BEFORE CONTROL INSTALLATION CLUB CAR GE: IC3645SH4D222C1, 222C2, 222C5, 272C1, 272C2, 272C5, 352C2, 352C5, 503C2R1, 503C2R2, 503C5R1, 503C5R2 This sheet is provided to aid in the installation of your remanufactured General Electric controller. Upon installation, you may encounter problems that may, or may not, be due to a faulty controller. The following steps must be taken to help diagnose a possible cart fault or faulty controller. An analog or digital volt ohm meter (VOM) will be needed to perform these checks. WARRANTY WILL BE VOID If These Steps are Not Performed Before Installing The Control IF ANY OF THE ABOVE ITEMS ARE NOT WITHIN THE SPECIFICED RANGES THE CONTROLLER WILL FAIL. THESE ITEMS MUST BE CORRECTED BEFORE THE CONTROLLER IS INSTALLED OR WARRANTY WILL BE VOID.
